An Industry 4.0 assessment in the UAE measures how digitally mature a factory is across its technology, processes and organisation, then gives a prioritised roadmap for improvement. The Ministry of Industry and Advanced Technology adopted the Smart Industry Readiness Index (SIRI) in 2021 and launched its own Industrial Technology Transformation Index (ITTI) in 2023. For manufacturers, an assessment is both a planning tool and a route to incentives, including a higher In-Country Value score.

From SIRI to ITTI

In November 2021 MoIAT announced that it had adopted SIRI, which the World Economic Forum recognises as a global Industry 4.0 standard, and that 70 industrial companies had been assessed in a first phase, with a target of about 200 by mid-2022 (MoIAT). SIRI was developed in Singapore and is now managed internationally by INCIT.

In February 2023 MoIAT and the Abu Dhabi Department of Economic Development launched ITTI at the World Government Summit, developed with Siemens and other knowledge partners. It measures both digital maturity and sustainability across 20 dimensions aligned to the manufacturing value chain, four of them on sustainability, and was piloted with 75 plants in eight priority sectors, about 60 of them SMEs (MoIAT).

SIRIITTI
Adopted or launched in UAE20212023
FocusTechnology, process, organisationDigital maturity and sustainability
StructureBuilding blocks and dimensions20 dimensions, 4 on sustainability
AssessmentCertified assessorsOne-day assessment by certified third-party assessors

What an Industry 4.0 assessment in the UAE looks at

MoIAT's description of SIRI breaks maturity into three areas (MoIAT). In practice, an assessor will ask questions like these:

  • Technology: How automated are the main processes? Are machines connected? Is data collected automatically or written on paper? Is any of it analysed?
  • Process: Are operations, supply chain and product lifecycle linked, or does each run on its own spreadsheet?
  • Organisation: Do people have the skills for the technology in use? Is there a plan and a leader for digital change?
  • Sustainability (ITTI): Is energy, water and waste measured, and is there a plan to reduce it?
Older injection moulding machine with its control cabinet and a box of moulded parts beside it
Assessors look at the shop floor as it is. An older machine with no data connection is a common finding.

Why it is worth doing

The UAE Industry 4.0 programme lists incentives for licensed manufacturers that engage with the readiness assessment, including a higher ICV score (UAE Government portal). In 2021 MoIAT also linked the assessment to Emirates Development Bank financing for digital transformation, with AED 5 billion allocated over five years (MoIAT). Check what is available today before you plan.

The roadmap itself is the bigger prize. An honest outside view usually confirms what the plant team suspected but could not get budget for, and gives management a ranked list to fund. It also creates a baseline, so a second assessment two years later shows what the investment achieved.

Smart Industry Readiness Index (SIRI)

International Centre for Industrial Transformation

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INCIT introduces the Smart Industry Readiness Index and how factories use it.

Common findings and quick wins

Typical findingQuick winLonger-term project
Machine data recorded on paperGateway on the bottleneck machinePlant-wide data platform
Obsolete controllers on key linesFull backups and spares reviewPLC and SCADA migration
No energy data by lineSub-meters on the three largest loadsEnergy management system
Skills gap on new technologyTargeted PLC and SCADA trainingStructured development plan
Maintenance purely reactiveCondition monitoring on critical assetsPredictive maintenance programme

Choosing an assessor

MoIAT named certifying bodies for ITTI at launch, including automation vendors such as Siemens, Schneider Electric, Rockwell Automation and Yokogawa, as well as consultancies (MoIAT). Some sell technology as well as assessments. That is not a problem in itself, but keep the assessment and the purchasing decisions separate, and get more than one view before committing to a large platform.

Making the case to management

An assessment report is persuasive because it comes from outside. Use it. Turn each top recommendation into a one-page case with the problem in production terms, the proposed project, the cost range, the expected gain and the link to incentives such as the ICV score. Management funds clear problems with measured results, not technology for its own sake.

  • Lead with lost output, scrap or energy cost, not with the technology.
  • Show a small first phase that proves the gain within one quarter.
  • Name the owner on the plant side who will run the result day to day.

After the assessment: turning the roadmap into projects

Assessment reports often recommend the same first steps: connect the main machines, measure losses, modernise controls that block data, and train people. These are engineering projects with clear scopes:

  1. Data capture on the bottleneck line, as in our IIoT retrofit guide.
  2. PLC and SCADA modernisation where controls are obsolete.
  3. Predictive maintenance on critical assets.
  4. A digital twin for planning and training once data flows.
  5. Energy metering by line to support the sustainability dimensions.

Wartens is not an ITTI certifying body. We deliver the engineering that moves a factory up the scale: Industry 4.0 upgrades, digital twins and training. Read how assessments link to tenders in our In-Country Value guide, or send us your assessment report and we will turn the top recommendations into scoped projects.